Experience the Power of LEAN Manufacturing for Your Company
In the relentless pursuit of enhanced efficiency and streamlined operations, modern manufacturers are uncovering the transformative potential of lean manufacturing. Originating from Japan, this visionary lean production approach revolves around the art of waste elimination and the eradication of superfluous steps that inflate expenditures, extend production timelines, and deplete both human and equipment resources. Rooted in a commitment to perpetual advancement, lean manufacturing programs stands as a testament to unwavering progress.
Lean Certification: Build Practical Skills to Improve Processes, Reduce Waste, and Drive Continuous Improvement
Develop the knowledge and hands-on experience needed to identify waste, improve workflow, strengthen problem-solving, and support continuous improvement across your organization.
This 8-session Lean Certification program combines classroom instruction, hands-on activities, plant tours, coaching, and an individual project to help participants apply Lean principles directly to real workplace opportunities.
Course Schedule:
Number of Sessions: 8
Time: 8:00 AM – 4:30 PM
- Session 1: A3 Thinking & Mapping
- Session 2: Root Cause Analysis & Standard Work
- Session 3: Plant Tour & Coaching
- Session 4: Effective Communication & Kata Principles
- Session 5: Teams & SMED
- Session 6: Leading Change & Coaching
- Session 7: Capstone
- Session 8: Plant Tour & Presentations
What You’ll Learn in Lean Certification:
- Lean Foundations: Understand the core principles of Lean and how they apply to manufacturing, operations, quality, supply chain, and continuous improvement.
- Waste Identification: Learn how to identify and eliminate wasteful practices that slow down operations, increase cost, and reduce efficiency.
- Process Improvement Tools: Use tools such as A3 Thinking, process mapping, root cause analysis, standard work, SMED, and Kata principles to improve daily operations.
- Improved Flow and Throughput: Streamline processes to reduce lead times, improve throughput, and create more predictable results.
- Quality and Problem Solving: Strengthen quality control by reducing defects, rework, variation, and recurring process issues.
- Employee Engagement: Learn how to increase collaboration, communication, and team involvement in continuous improvement efforts.
- Culture of Continuous Improvement: Develop the leadership habits and practical skills needed to support a culture of innovation, accountability, and sustained improvement.
Course Highlights:
- Expert Instruction: Learn from an experienced Lean manufacturing professional with a proven track record of success.
- Practical Focus: Classroom instruction emphasizes real-world application, Lean tools, and process improvement methods that can be applied immediately.
- Interactive Learning: Participate in lectures, case studies, group activities, and simulation exercises that demonstrate Lean concepts in action.
- Hands-On Experience: Complete an individual project that applies Lean principles and tools to a real workplace opportunity.
- Plant Tours and Coaching: Gain practical insight through plant tours, coaching, and project support throughout the program.
- Certification: Earn your Lean Certification upon successful completion, demonstrating your understanding of Lean manufacturing principles, tools, and techniques.
Who Should Attend:
- Operations Associates who want to learn Lean principles and understand how they can contribute to continuous improvement initiatives
- Quality Inspectors who want to better understand how Lean principles can be used to reduce defects and improve product quality
- Supply Chain Managers who want to optimize inventory levels, reduce lead times, and improve supply chain efficiency
- Production Supervisors who need to improve production processes, increase throughput, and support team performance
- Continuous Improvement Coordinators who want to apply Lean principles to drive improvement initiatives across the organization
Course Information:
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- Prerequisites: N/A. If you have any questions about whether this class is right for you, please contact Andrew Lane.
- Requirements: Consistent attendance, group participation, completion of an individual project, completion of the Capstone project and presentation, and a passing grade on the exam are required to earn Lean Certification.
- Number of Sessions: 8 instructional sessions.
- Time: Sessions typically run from 8:00 AM – 4:30 PM.
- WedNET Eligible: Yes. This Lean Certification course is generally reimbursable under the WedNET PA state training grant at $2,000 per employee, subject to eligibility, funding, and compliance. At your request, MANTEC’s grant specialists can assist you with WedNET or other funding programs to reduce your net investment.
Upcoming Courses
Lean Certification- Fall 2026
Dates: Sept. 15 – Jan 5 2027 (8 Sessions)
Time: 8:00 am – 4:30 pm
Price: $2,695.00
Location: MANTEC- Knowledge Park, 427 Kings Mill Road, York, PA 17401
If you have questions about any courses, please contact Andrew Lane.
Why Embrace LEAN Manufacturing for Your Business?
Step into a new era of manufacturing, one that shatters the constraints of conventional processes reliant on excessive labor and machinery, while disregarding the critical factors of cycle times and waste. By embarking on the lean training and certification journey, businesses unlock a myriad of advantages, redefining the landscape of production dynamics. The benefits of lean manufacturing certification encompass:
- Reduced Inventory Costs: Shedding the weight of excessive inventory expenditure, lean manufacturing programs and strategic inventory management approach tailors production to precisely meet customer demands. This pivotal shift negates the need for excess stock storage, ushering in waste reduction, decreased labor outlay, and liberating valuable floor space for higher-yield applications.
- Accelerated Turnarounds: Lean manufacturing courses rapid inventory turnover equilibrium bolsters price stability and maximizes profit margins. Additionally, it empowers businesses with enhanced negotiation leverage when dealing with suppliers, culminating in diminished procurement costs.
- Minimized Process Disruptions: At the heart of the lean management methodology lies a commitment to accomplishing more with less. This ethos translates to fewer instances of hindrances such as machinery breakdowns, averting disruptions to production cycles, and mitigating prolonged and costly delays.
- Elevated Product Excellence: Lean manufacturing training seamlessly integrates quality control across every production facet, transcending the traditional endpoint inspection approach. This holistic transformation augments the detection of potential quality lapses, offering expanded windows for rectification.
- Enhanced Employee Morale: In the lean leadership training, employee engagement reigns supreme. Fostering an environment of active participation in process enhancements empowers workers, leading to heightened satisfaction and prolonged tenures.
- Amplified Customer Contentment: Efficiency reigns supreme in lean manufacturing classes, resulting in swifter production, packaging, and shipping cycles. Customers bask in the benefits of expedited orders, marked by precision and minimal errors, culminating in amplified satisfaction levels and sustained loyalty.
- Expansion of Customer Reach: The ripple effect of a lean-certified company satisfying customer demands swiftly reverberates, capturing the attention of prospective clients. The reputation of operational excellence propels businesses to attract new customers and amplify revenue streams.
- Heightened Profitability: The confluence of diminished production costs, augmented operational efficiency, and expanded revenue horizons galvanizes the bedrock of business success—the bottom line—ushering in a new era of prosperity.
Embrace lean certification programs, and embark on a transformative journey that transcends traditional paradigms, catalyzing unprecedented growth and resilience. Elevate your company to the zenith of manufacturing prowess and efficiency.